Bio-Refined Engineering

Physical Purity,
Scientifically Refined

Experience the continuous mechanical, thermal, and enzymatic workflow that preserves every critical molecule of nature's finest oil across our 150 TPD digital twin.

300
TPD SEP Plant
150
TPD Refinery
0.07
PPM Phosphorus
Interactive P&ID Process Map

Hover or tap any process node to accelerate live simulation and view detailed scientific parameters.

01. Silo IntakeRaw Material
Raw Intake: 100% traceably sourced. Extracted from the nutrient-rich brown layer of brown rice, not derived from a seed.
02. PelletizerStabilization
Conditioning: Heating chamber with mechanical compression. Steam instantly neutralizes lipase enzyme. Forms porous pellets.
03. ExtractorHexane Wash
Extraction: Continuous band extraction. Cyan hexane acts as a liquid magnet, dissolving pure oil into a rich Miscella.
04. EvaporatorThermal Loop
RECYCLE VAPOR DORB
Desolventization: Zero-waste energy loop. Boiler evaporates hexane from the oil for recycling. Yields De-Oiled Rice Bran (DORB).
05. Bio-ReactorEnzyme Dosing
55°C
Bio-Refining: Natural biological enzymes (Phospholipase) dose at exactly 55°C, cleanly releasing impurities without harsh acids.
06. DewaxingCentrifuge Spin
Separation: Centrifuge spins out Lyso-Lecithin gums. Oil is chilled to 8°C to crystallize and filter out natural waxes.
07. The FlashVacuum Deodorizer
FFAs 260°C HIGH VAC
Physical Refining: High-Vacuum Steam Distillation at 260°C strips free fatty acids while locking in maximum Gamma-Oryzanol.
08. Final YieldBio-Refined Oil
Final Output: Luminous, pure gold Rice Bran Oil. Naturally Bio-Refined with 0.07 ppm Phosphorus. Ready for distribution.

Grain to
Golden Oil

The result of this rigorous, continuous architecture is Jeevan Rekha. A premium golden oil, proudly a product of India. Engineered without caustic soda to preserve delicate antioxidants and ensure superior molecular integrity.

100%
Physically Refined

Engineered without caustic soda to protect delicate antioxidants like Gamma-Oryzanol and preserve the oil's natural molecular integrity. No shortcuts.

NABL Final Analysis VERIFIED
Appearance Clear Liquid
Organoleptic No Rancidity
Cloud Point 3.0 °C
γ-Oryzanol Min >1.3 %
Colour (Lovibond) 11.6 Units
Free Fatty Acids 0.089 %
Moisture Max 0.013 %
Peroxide Value 0.56 meq/kg
Refractive Index @40°C 1.4656
Saponification Val 187.05
Iodine Value 98.93
Unsap. Matter 3.0 %
Flash Point >250 °C
Phosphorus Max 0.07 ppm
Total Polar Comp. 5 %
Hexane Content Nil
Tricresyl Phosphate / Argemone / Hydrocyanic / Karanja / Linseed / Castor / Cottonseed / Mineral Oil Tests NEGATIVE